Why Choose Grain Bunkers Over Grain Silos?

Are you still on the process of choosing the best grain storage solution? The challenging part of this decision making is the fact that there are a variety of storage solutions and finding the best one depends on many factors. What are they? First of all you, have to factor in the climate, then, available funds, the deadline of completion as well as types of grain needing storage. If you have been given the two-grain storage solutions the grain bunkers and grain silos, which fits your requirements. For your convenience, I have compiled valuable information that will help you come up with a wise decision. So, let’s dig into these facts and be well informed.

What are Grain Bunkers?

Grain bunkers are becoming well sought after nowadays in the agriculture industry because of the cost-effectiveness in constructing them. Apart from that the flexibility of grain bunkers to be moved from one site to another make them more adaptable to any grain storage system. Grain bunkers are replacing the traditional towering silos because of their impressive storage capacity. Imagine grain bunkers can store as much of 12,000 tons of grain while grain silos maximum load of grain is only 6,000 tons.

Benefits of Grain Bunkers

  • Quicker installation process. The grain bunkers frame is composed of angled iron walls with steel for support. The flooring is generally covered with durable plastic sheet and grain is covered with tightly sealed tarpaulin to ensure no pest or undesirable weather condition will cause damage to the grains.
  • Grain bunkers covering are made from high strength tarpaulin that has features of water resistant and UV protected against harmful rays of the sun.
  • The material composition of grain bunkers is extremely light, thereby allowing farmers and grain handlers ease on transport from one site to another.
  • Can be ordered per piece or more (60,000 s/f).
  • The covers are either delivered in rolls or folded.

What are Grain Silos?

Grain silos are the oldest structures of storing grain or other fermented feeds called “silage”. The Silos are designed also to store huge volume of grain including other products like coal, cement, food and sawdust.  When storing grains inside the silos handlers or farm workers have need vertical elevators to help them fill the structures. Other farmers use blower systems to help them store grains, but, this method is only applicable to storing grains for livestock. The visual appearance of grain silos is a towering vessel with a cylindrical shape. Its design can withstand any amount of pressure while grain is being filled inside the container.

Benefits of Grain Silos

  • Can be installed even on a limited area, which it economical if you are to compute the money saved on ground space.
  • More control of handling because the storage of grain is focused on one location. This assures farmers and handlers the proper storage of grain in an environment free from pests while retaining the desired temperature setting. Airtight seal is guaranteed with grain silos, so the issue of fumigation is completely controlled.
  • Grain silos expected service life is approximately 25 years and over if properly built and maintained.

Which is a better grain storage solution?

It all depends on each farmer or handler grain storage requirement. For example, if you just need a temporary storage solution that is affordable and effective in preserving the quality of grain, then, the best storage is the grain bunker.

If still undecided which grain storage is the perfect fit for the effective handling of your agriculture grains, then, inquire at Polytex and get solid advice when having to choose between grain bunkers or grain silos.

Call us at Polytex for all your grain storage needs!!

5 Questions To Ask Before Ordering Custom Made Grain Bunkers Tarps

Grain bunkers tarps are one of the latest methods that farmers use for storing grains.  Grain pile covers are mostly preferred because they are a lot cheaper when compared to purchase of filed bins or construction of sheds for grain storage. Apart from that, grain bunkers made from top quality tarpaulin can be used for both for short-term and long-term. However, if you have plans of having these grain bunkers custom made, here are some questions that will help you choose the perfect grain storage design, material and installation layout.

Question #1 – Are addition of straps possible for the grain bunkers?

This is one of the concerns of farmers when deciding if adding straps on grain bunkers tarps is possible or not. The final decision still depends on you. If your intention is to secure your grain pile in the event of a power outage this is a good solution. However, the attachment of straps on your grain bunker covers made from tarp can be prone to wear and tear. How? Imagine a strong wind passing by along your grain tarps with straps, the wind may cause the straps to flap rigorously and making the tarps susceptible to ripping. If you want to avoid the wear and tear on the grain bunker covers ask the manufacturer if the straps can be built into the tarp covering itself.

Question #2 – What features to look when buying grain bunker tarps?

Grain covers made from tarps do vary. This is why you should have a clear idea of the features that would make custom made grain bunkers tarps a good investment. Here’s a list of features to look when ordering grain bunkers:

  • Reinforced string availability must at least have a thickness range of 6, 8, or 10 mil.
  • Tarpaulin waterproofing warranty should be 100%.
  • Construction of the grain bunkers tarps must withstand wear and tear.
  • Tarpaulin must pass the UV treatment standard to resist extreme hot weather conditions.
  • Material should be easily stitched to allow quicker installation.
  • Grain bunkers tarps must be flexible during colder months.

Question #3 – Who can benefit from the use of grain bunkers tarps?

Grain bunkers tarps are commonly used by all kinds of farmers, both independent farmers and larger companies handling huge volume of agricultural grain products that require cost-effective grain storage solutions.

Question #4 – Are there limitations on the size of bunker tarps?

Sizes of grain bunkers tarps come in a variety. Any farmer can find the perfect fit for storing a pile. If you want an accurate measurement of your bunker tarps ask the manufacturer’s representative to come over and assess your grain storage requirement.

Question #5 – What to expect from having the grain bunkers tarps custom-made?

Custom made grain bunkers tarps are specifically designed to suit the farmer’s preferences to the design, built and quality of the final grain storage covering solution. Most customised grain covers come from durable materials that passed quality control. Aside from that, custom made bunkers tarps can be sewn according to a farmer’s desire, either one piece or various sections and installed based on a layout that will cover as much pile.

For a well-informed decision on how your custom made grain bunkers tarps will be fabricated book now a private consultation with the experts at Polytex.

What To Consider Before Buying Temporary Eco Shelters Made From Tarps?

Are you on the lookout for temporary eco shelters? Whether you will be using these temporary shelters during a disaster or outdoor activities (camping), the commonly used material in their construction is tarpaulin. Tarpaulin or tarp is a type of plastic material made from polyethylene, canvas or polyester. This plastic component has many uses in the agriculture, mining, industrial as well as household. In fact, top quality tarps are often used as protective covering for vehicles, farm produces (grains) and covering of greenhouses. Since you are considering buying shelters made from tarps, here are a few things to consider.

  • Purpose of the eco shelters made from tarps

One of the things that any potential buyer of temporary eco shelters made from tarps should consider is the purpose. Is the temporary shelter intended for humans during a disaster? If so, then, check the overall strength of the material used in the construction. An ideal temporary human shelter made from tarpaulin must have the recommended thickness for it to function well during a disaster. For example, temporary eco shelters made from tarps should at least weigh more and have a higher number of threads count.

  • Flexibility

Flexibility refers to the ability of the tarpaulin made an eco-shelter to withstand wear and tear. Remember, there are different types of materials that can be used in the construction of eco shelters made from tarps such as polyethylene, canvas or vinyl.  So, if you prefer a temporary eco shelter to exhibit the highest strength against wear and tear, then, go for heavy duty poly tarp material.

  • Waterproof

Another important element that you should look when buying temporary eco shelters is the waterproofing feature. A dependable temporary eco shelter must not allow water to seep through or cause leakage. Temporary eco shelters made for quality tarp have been proven to keep the area dry even during a heavy rainfall.

  • Comfortable

The comfort of the occupants of a temporary eco shelter must not be overlooked. See to it if the eco shelters are intended for humans that they provide enough space, privacy and safe from all kinds of weather conditions.

  • Reasonably priced

Price is also a key element when making a decision on the type of material to be used for temporary shelters. Most eco shelters are made from polyethylene, canvas or vinyl and regardless of the purpose of these shelters they should be reasonably priced, not too high and not too cheap. Expect the prices from manufacturers to vary depending on the chosen material as well as other customisable features included such as doors, anchor or lighting.

  • Eco-friendly

Lastly, when planning to buy eco shelters check if the manufacturer uses materials that are eco-friendly. Any temporary shelter or covering made from tarp is regarded eco-friendly because this type of plastic can be repurposed or recycled and stored after usage.

Advantages of using temporary eco shelters made from tarp

  • Easy to install, use and transport.
  • Variety of colours to choose from, especially if custom made.
  • Affordable
  • Recyclable

For more information about the best materials for eco shelters visit the official website of Polytex and discover the versatility of tarpaulin.

Factors That Will Help You Decide Before Using Dam Liners

Dam liners are the most trustworthy method used in the prevention of water seepage and potential leaks in dams. If this is your first time using dam liners, here are a few factors to help decide wisely.

  • Material component of dam liners

Most of the dam liners sold in the market are made from a heavy-duty plastic material that has a rot resistant feature. What does this mean? The plastic component can withstand submersion in water and will not decay.  Dams lined with PE and rubber based lining materials have a service life of approximately 40 years or more, however, the integrity of dam liners can be decreased due to degradation brought by harmful rays of the sun with possible damage (poor preparation of surfaces or wear and tear).

  • Service life of dam liners

Dam liners can provide long years of service if proper installation is carried out. PE liners made from high-grade material are expected to last at least 10 years, but can be exposed to deterioration from UV rays. If you want to decrease UV exposure, better cover dam liners with soil of at least 300 mm. This common practice has been proven to extend the serviceable life of the liners. Another way to protect dam liners from possible damage is by installing a fence around the dam or cover with soil, especially if animals have a tendency to walk on these liners. Don’t forget to remove rocks, roots and other sharp objects that are lying underneath the surfaces of dam liners. If you cannot prevent these hazards from causing tears or holes, then, put underlay material like geotextile.

  • Material cost of dam liners

The material cost of dam liners is another important factor to consider. Careful assessment on how much liner material is needed for edging and trench on both sides. You may also take into account the slope of the dam walls. Why? Well, the deeper the dam, expect the dam walls to be a lot steeper and the edging to be wider. So, this simply means you need enough funding to proceed with the installation of dam liners.

  • Edging requirement

Edging is crucial in the installation of dam liners. In most cases, the amount of edging to be done will be based on the design of the dam. However, the standard edging required is at least 1 metre of extra liner around the area. If unsure of the ideal edging, consult an expert in dam design and installation.

  • Types of liner materials

The materials that can be used for dam liners do vary. Depending on one’s preference on design, method of application and allocated budget the common types of liner materials include polyethylene (PE) or Polypropylene (PP). Other materials used for dam liners are EDM and butyl-based rubber that has the longest service life of at least 30 to 40 years.

 

For more information about dam liners, materials to be used or type of installation call the representative at Polytex and be enlightened when making a final decision.

Bunker Tarps: 7 Questions To Consider Before Buying Grain Cover Solution

Have you heard about other farmers suggesting bunker tarps as the most effective cover solution in storing agricultural grain? If you want to try this type of grain cover solution, here are some questions to ask before making a final purchase.

Question #1 – What is the most commonly used material for grain storage?

Whether a farmer is looking for short-term or long-term grain cover solution the most recommended material for any size or shape of grain bunker is top quality polyethylene. Bunker tarps made from this high-density material helps preserve the quality of grain and prevent future spoilage resulting to bad weather conditions.

Question #2 – What is the ideal size for grain cover?

If you wish to purchase grain cover like the bunker tarps these are custom built to suit the grain storage requirement of any farmer. In fact, bunker tarpaulins come in varied sizes to cater to the specific needs of a farmer.

Question #3 – Is there a grain cover designed for round piles?

Yes, there is a round cover that can fit round piles. This type of grain cover solution is designed to protect the cover from any form of stress due to round pile or lift ring. The round cover has four section with non-fitted stepped. The covering is sewn to put together the panel in the site where grain should be stored.

Question #4 – Is there a specific installation method for grain cover?

The installation method for bunker tarps may vary from one farmer to another. In fact, even custom-made grain cover solutions are installed depending on the personal preferences and grain covering and storage requirements of farmers. Some farmers would opt for ground dump with covering of tarpaulin material while other farm owners would consider the cheapest and quickest method of installation the ground dump without covering. However, the surest method of installation for grain cover solution is a covering made from fabricated polyethylene material reinforced with special equipment.

Question #5 – How to unroll a grain cover?

The common of unrolling the grain cover is start pulling the covering material up and over the peak of the pile of grain and unfold to its full length.

Question #6 – Is there a way to connect two or more grain covers?

If there are two or more grain covers like the bunker tarps that a farmer plans to combine the best approach to connect them is through sewing.

Question #7 – Are there factors to consider when choosing the grain cover material?

Yes, among the crucial factors in the selection of grain cover material like bunker tarps are chemical component, UV protection rating, puncture resistance, strength and installation method. Other issues to be considered include the length of use. For example, for short-term grain storage a thin material is more beneficial with at least 6 mil of thickness. However, if a farmer prefers long-term grain cover the recommend material should have at least 15 to 23 mil of thickness.

If in need of short-term or long-term grain cover solution the experts at Polytex can provide professional advice on what is the best tarps and installation method. Know more about bunker tarps now by booking for a private consultation.

What Do You Need To Know About Warehouse Divider Curtains?

Warehouse divider curtains are the most practical method to create partitions on working spaces or containing the desired temperature (cool or warm) to save money on utility bills. The other uses of divider curtains vary. Here’s everything that will help any entrepreneur or warehouse administrator understand more the versatility of divider curtains.

Warehouse Divider Curtains

Do you want a temporary solution that will divide or separate an open space like a warehouse? The warehouse divider curtains are commonly used as short-term or long-term dividing walls because they are quick to install. Most of these divider curtains are used to partition a warehouse, factory or any working environment.

Common Uses of Warehouse Divider Curtains

The common uses of warehouse divider curtains include the following:

  • Temperature control- This is one of the common uses of divider curtain to control the temperature in a warehouse, specifically from the external elements coming outside. There are also instances divider curtains are used to control the temperature in an environment where food is stored.
  • Contain the area- Another use of divider curtains is to contain an area that may produce pollutants like dust or fumes. The curtains will serve as a protective barrier to prevent these pollutants from spreading to other areas of the warehouse.
  • Control noise- It’s normal for some areas of a warehouse to have a noisy environment like the welding area. If you want to control noise and prevent other workers from being disrupted, warehouse divider curtains are effective in providing workers a quieter workplace.
  • Quarantine- In spaces where chemicals are used like a warehouse mixing paints having installed divider curtains can prevent the spread of toxins which can be detrimental to one’s health.

Advantages of Warehouse Divider Curtains

  • Guarantee the safety of workers- One of the advantages of divider curtains is guarantee the safety of every worker inside a workplace. For example, if workers are assigned in an area where dust particles are eminent due to cutting of different kinds of materials (fabric, wood, sheet metal) then, it would be beneficial to have divider curtains to prevent these unwanted elements from entering the eyes of workers or being mixed in the air they breathe.
  • Prevent wastage of products- For products that are prone to spoilage like fruits, vegetable and meat putting divider curtains can help maintain the desired temperature setting. This approach prevents future losses because it decreases the percentage of food getting spoiled or contaminated with bacteria.
  • Improve the productivity of workers- Among the other benefits that warehouse divider curtains have to offer is to improve the productivity of workers. How? When noise or any amount of pollution is controlled it helps create an ideal working environment, allowing workers to focus more on work.

There is no doubt that warehouse divider curtains have many benefits to offer. It can help create a comfortable working station that is free from noise, pollution and other harmful chemicals. Find out how these divider curtains can improve your warehouse, factory, medical, or workplace talk to the representative of Polytex.   Call now and book a private meeting.

Ultimate Design and Plan Guide For Construction Of Hay Sheds

Proper storage of hay is crucial to preserve the quality prior sale. Effective hay storage is the key to achieve this goal. If you are planning to build hay sheds from scratch, here’s everything you need to know from design and final structure layout.

What to consider when designing hay sheds?

If you want the design of hay sheds to be fully functional after construction the following areas must be carefully considered:

  • Location of the hay sheds
  • Materials to be used for the base including site preparation
  • Accessibility of hay sheds to roads
  • Drainage control
  • Fire safety
  • Weatherproofing of hay sheds
  • Ventilation control
  • Condensation control

What is the ideal size and shape of hay sheds?

Building hay sheds require appropriate size and shape, so that it can comply with any farmer’s hay storage capacity requirement. When designing the hay sheds there should be enough clearance to prevent spillages while tilting a fully loaded wagon. The minimum size for construction of hay sheds is approximately 18 feet (5.4 m).

How to select the ideal location?

Selecting the location for hay sheds is vital. Among the concerns that should be included when finding the best site are drainage and accessibility. Drainage refers to how effective the hay sheds from controlling amount of rainfall coming from the roofing structure down to its surrounding area. If possible the location of hay sheds must be above ground level and crowned of at least 12 inches (300 mm). Other concerns when selecting the hay shed location are future expansion and site preparation. Do you need to install culverts or add earthwork at the site? All these things will have to be covered to fully benefit from the construction of hay sheds.

What should cover accessibility?

Access is another aspect to consider when designing and planning the entire hay sheds structural framework is quick access not only for storing hay, but, also for marketing. The hay sheds should give easy access for any type of farm equipment and people involved in the operation. Quick accessibility also refers to roadways. The chosen site for hay shed storage must have enough space to allow maneuvering of trailer trucks including bale wagons.

How to protect hay sheds from fire?

The design of the final layout of hay sheds must have enough spacing of at least 50 feet (15 m) to reduce the risk of fire spreading and give firefighters more room to contain a blaze. For fully structured hay sheds the best way to protect it against accidental fire is doing the fire safety measures to lessen the risk or losses brought by fire incident such as water pump installation.

What is the ideal design for hay shed?

There are at least two types of hay shed storages; the “roof only” model or fully enclosed structure. Most farmers prefer top quality hay sheds that will protect the hay against harsh weather conditions. The hay sheds structure can be open at one end or enclosed. For open-ended structures, they may have tarps or cloth coverings and installed with doors to reduce the problem of sun bleaching.

The above information is intended to help anyone choose the perfect design for hay sheds. However, if you are too busy attending to the daily operation of your farm business and wish to entrust the design and final construction of hay sheds to the experts, then, contact now a representative at Polytex for solid advice.

Pointers To Remember When Designing Temporary Warehousing

Are you worried where to store your overstock? If your existing warehouse cannot accommodate the possible overstock issue in coming months here are some pointers to address in case you decided to build a temporary warehousing space.

  • Present warehouse space layout

This is very crucial when planning to build a temporary warehousing, evaluate first your existing warehouse space layout based on its storage capacity, flow and utilization. Why? You need to fully understand how the present warehousing facility works for various areas such as receiving, packing, inventory as well as shipping.

  • Vertical space availability

Now that you have a clear picture of the present layout of your existing warehousing space the next concern when designing the new layout of a temporary warehousing structure is the availability of vertical space. Ask yourself, “What is the ideal cubic feet measurement for vertical space? Include on your estimate the installation of fire safety features like fire sprinklers.

  • Department space

For areas that may not require high ceiling space it’s essential you take into account any possibility of having unused department space intended for packing or shipping. Why? Whatever your inspection will derive it will dictate the final layout and height of a temporary warehousing space.

  • Multiple locations

Some warehousing spaces have multiple locations where similar items are stored. However, if you are about to construct a temporary warehousing unit the idea of combining multiple locations would be a wise move for improved space utilisation.

  • Width of the aisle

One of the pointers that you should not miss when designing a temporary warehouse is the width along the aisle. The aisle width measurement will be based on the type of equipment or material you will use during the operation. Remember, ample space is needed along the aisle if you don’t want to compromise the day-to-day operation.

  • Depth of storage

Another concern that you should consider while in the designing phase for a temporary warehousing is the depth of storage. Similar to height measurements of different locations the depth of storage plays a vital role in the overall performance of a temporary warehousing space, particularly for double-deck racking.

  • Storage for supply

If you need to store packing materials and other supplies, include as well the storage for supply when designing a temporary warehouse. Why? This will help you manage effectively your inventory and reduce overstocks.

  • Door usage

The door is also an important part of a warehouse. If you have a separate area for receiving and shipping why not combine both and install one door as the main point of entry to save space.

Do you need assistance in the design and fabrication of your temporary warehousing? If you strongly feel the presence of an expert will deliver the best design and output, contact now the representative of Polytex

Use High Quality Fabrics from Polytex

Your fabric building does so much for you that the least you can do is make sure it is cleaned, inspected, and maintained regularly. Doing so reduces the possible risk of damage to your fabric building and makes it durable so you can use it for longer.

By maintaining your fabric building, you will require less repairs, which makes sense financially and economically. If you are using your structure in your day to day business, you are, in a sense, affecting your livelihood when you fail to take proper care of your building.

Another way to make sure that can use your fabric structure for longer is to use only high quality fabrics in the first place. If you are looking for such fabrics, please don’t hesitate to get in touch with us.

Our durable fabrics are used in a wide variety of purposes including livestock shade structures, factory dividers, bunker tarps and more. With our durable fabrics, you will have fabric structures that you can count on virtually anywhere, anytime.

Replacement Covers

Under normal conditions, a high quality fabric structure should last anywhere between one or two decades. The best quality fabrics can sometimes last even longer. However, this does not mean that they are invincible, and they will succumb to damage over time.

In some cases, recovering your fabric structures can extend the life of your building. Instead of buying an entirely new unit, simply replace the fabric to extend the lifespan of your original fabric building.

Weather and ultraviolet radiation eventually wear down the material. The sun’s UV rays can be detrimental to a fabric structure that is losing its protective coating due to unaddressed damage or wear and tear. These will not only make your fabric building look unsightly, but rips or tears in your fabric can also cause an incredible waste of energy.

You can re-cover fabric structures for aesthetic purposes to bring new life to pre-existing structures and make it more efficient. Some fabric building owners even invest in a replacement cover in order to equip their fabric building like temporary warehousing or hay sheds with higher-quality weather protection.

Some holes can be repaired, but loose-fitting or worn fabric should be replaced. If it’s just a small hole or rip, a high quality fabric patch or vinyl patch kit can be used with adhesive spray for a quick fix. But this is just a band aid solution. It is best to have them replaced when the damaged is too severe.